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RRC fuseable link fix

Posted: Sun Dec 04, 2011 8:26 am
by jeepingpw
Just bought a 1992 RRC that was plagued with electrical problems.

Found these remedies by surfing the net.

1.
- No power to the fuel pump.


Wrong relay under pass. seat. It had a head/driving light relay in it. These look the same as a fuel pump relay, but are different internally.

2.
- Horn not working
- Hazard lights not working (though both indicators were fine)
- Interior fan for Heater/Air Conditioning not working
- Radio not working
- Drivers electric seat adjustment not working (though passenger's is working fine)
- Rear wiper not working (though front wiper working fine)
- Interior Light not working
- Interior Clock not working
- Sunroof not working


Fusable links (7 of them located under the collant expansion tank) were either burnt or broken.
I cut them out & put in a fuse block from a Ford Taurus.
This block comes with Maxi Fuses that have a "slow burn" same as a fusible link. Also the main power cable has 2 fuseable links at the fuse block.

Only item still not working is the rear wiper.
Sunroof motor now turns forward & reverse, but won't open. I suspect maybe a broken key/roll pin on drive gear.


I used crimp on butt connectors & soldered them.Then heat shrink tube & final wrap of electrical tape.
http://img.photobucket.com/albums/v493/ ... rrc009.jpg

Mounted the fuse block to the firewall.
http://img.photobucket.com/albums/v493/ ... rrc008.jpg

Posted: Mon Dec 05, 2011 6:27 am
by PaulC
Nice info and good solution.