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How to prep bare metal for painting - confused and need help

Posted: Mon May 14, 2012 8:56 am
by Michael Craig
So I'd like to tidy up the worst of the cracks, blisters and blemishes on my 88", and then do a new top coat over the whole truck. There's quite a bit of bare aluminium that evidently has been sanded down with 3/4" gravel, and not 150 grit garnet; so the brite finish has been badly compromised.
I've read lots about Zinc Chromate treatments; Phosphate and Chromate conversion coatings; phosphoric acid wash primer etc etc etc; and am more confused than when I started.
Can anyone help by relating their personal experiences with re-finishing from bare (and very rough!) metal?
Thanks

Posted: Mon May 14, 2012 2:06 pm
by gudjeon
Zinc Chromate primer on bare aluminum. Get the good green stuff. It is a bit transparent so you spray it until it just obscures so it covers up a newspaper printing - as a guide to how thick. Then spray with auto primer and prepare like normal.

Posted: Mon May 14, 2012 2:21 pm
by Michael Craig
Thanks for the info Jon. Can I just sand the aluminum; apply the ZC primer; then primer and topcoat? Or do I need additional prep before the ZC application?

Re: How to prep bare metal for painting - confused and need

Posted: Fri May 18, 2012 10:01 pm
by gudjeon
I sanded the ally and put on the the ZC right away. I used the plastikote industrial stuff in spray bomb from Napa. I put the ZC over everything, bare ally and sound paint underneath. It makes subsequent primer stick to whatever its on. Use a good filter mask and very good ventilation. It can rearrange DNA.