200 tdi injection pump

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dan
Little Wheel
Posts: 80
Joined: Wed Jan 04, 2006 7:14 am

200 tdi injection pump

#1 Post by dan » Sun Apr 01, 2012 11:07 pm

Hi, we just tried starting up my tdi, and engine seems to stick to around 2500rpm. No throttle response. The unit sat (engine) for about 5 years. It's a bosch pump. Any ideas what might be up?
How much are rebuilds/new and who has them. Does anyone rebuild them here in BC? I am so close to finishing the 200tdi conversion on my 2.5 na exmod 110 I can almost savour it !! Help!!
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red90
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Location: Calgary

#2 Post by red90 » Mon Apr 02, 2012 10:26 am

Have you checked other things first? This is all easy to check yourself.

- Run a big dose of fuel conditioner and make sure you have fresh fuel.
- Timing.
- Air and fuel filters clean.
- Lift pump working.
- Turbo working, pressure sensor to pump clear, pump diaphragm not broken.
- Injector spraying OK.
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dan
Little Wheel
Posts: 80
Joined: Wed Jan 04, 2006 7:14 am

#3 Post by dan » Mon Apr 02, 2012 11:01 am

Forgot to mention, engine smokes alot. Too much fuel?
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discojonny

#4 Post by discojonny » Mon Apr 02, 2012 11:05 am

what colour is the smoke?
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red90
Defender of the World
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Location: Calgary

#5 Post by red90 » Mon Apr 02, 2012 6:38 pm

Retarded timing and bad spray pattern are the most likely causes if it is white or blue. Black is too much fuel with things adjusted correctly.
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Rob
Greasy Fingers
Posts: 762
Joined: Wed Aug 25, 2004 12:37 am
Location: Ladysmith

pump

#6 Post by Rob » Tue Apr 03, 2012 4:39 pm

Hi Dan

The Bosch pump on your 200TDI is similar in design to the pumps used on various VWs and Dodge/cummins pick-ups. The shop that I have used for my Bosch pumps (on VW diesels) is NW (Northwest) Injection. Fortunately for me my injection pump problems have been limited to outside seals so I have been able to fix them myself (and NW has been able to supply the parts at a reasonable price) however any internal repairs can cost mega-bucks...

Regards, Rob
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dan
Little Wheel
Posts: 80
Joined: Wed Jan 04, 2006 7:14 am

#7 Post by dan » Thu Apr 05, 2012 12:24 pm

smoke is all black.
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dan
Little Wheel
Posts: 80
Joined: Wed Jan 04, 2006 7:14 am

#8 Post by dan » Fri Apr 20, 2012 10:32 am

I am having some grief finding an injector pump. I've tried calling Dixon..no messages returned. I then started looking in the UK. Has anyone dealt with LR direct? If so, are they reputable?
Other than that, I'm looking at a rebuild. Any advice regarding this? Does anyone know a good shop?
I'm so close on this 200tdi, I can almost taste the diesel exhuast! Cheers, Dan.
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exmod110
Little Wheel
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Joined: Sun Mar 07, 2004 6:40 pm
Location: Manitoba

#9 Post by exmod110 » Fri Apr 20, 2012 4:21 pm

Rovers down south looks to have them.
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ssortnarg

injection pump

#10 Post by ssortnarg » Fri Apr 20, 2012 5:16 pm

Simmonites in Bradford England have been a reliable source for parts for me . Prompt and reasonable prices . Have even stripped parts off old machines in the bone yard .
Either by phone or email .

I would not recommend Liveridge
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Rob
Greasy Fingers
Posts: 762
Joined: Wed Aug 25, 2004 12:37 am
Location: Ladysmith

Try Northwest Injection

#11 Post by Rob » Sat Apr 21, 2012 6:43 am

The pump is a VE so a reputable Bosch injection shop that works on VWs or Dodge Cummins should be able to take care of you. I would try Northwest Injection
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dan
Little Wheel
Posts: 80
Joined: Wed Jan 04, 2006 7:14 am

#12 Post by dan » Wed Apr 25, 2012 7:48 am

Hello , does anyone know of the bearmac or britpart aftermarket 200tdi injection pumps are bosch? Are they any good? Thanks.
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